Ensons Gages & Tools Pvt Ltd

For superior welds of X-ray quality of mild steel,REGULAR-S represents a remarkably good combination of operating characteristics and weld metal soundness for welding in all positions with easy striking and restriking of arc, very stable and smooth arc even on low OCV (45V) easy and controlled flow of weld metal,very low spatter,medium penetration and regular beads of good finish.

IS:814-2004 : ER 4211X

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Applications: Ideally suited for welding of pipelines and boiler tubes. A very wide range of jobs can be tackled effectively with REGULAR-S. Typical applications are: Tanks, Trawlers, Machinery construction, Bridges, Ships, Dredgers,Rail coaches & wagons,Sheet metal work

Hydrogen controlled, basic coated iron powder type electrode of outstanding quality-ULTIMATE-18 represents a unique combination of numerous features which every welder and welding engineer look for on shop floor and at erection site:

• Ease of operation in all positions.
• Smooth and stable arc which is easy to strike & restrike.
• Low spatter and with due control on molten pool.
• Slag detachability with little effort.
• Finely rippled bead with regular profile.
• Welds of consistent X-ray quality.
• Weld metal which possesses excellent mechanical properties and displays resistance to cracking caused by heavy stresses and/or hydrogen.
• A higher level of metal recovery at 110-115%.
• Great resistance to moisture pick-up.

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Applications: The tough, crack-free weld metal of consistent radiographic quality, renders ULTIMATE-18 suitable for welding of carbon steels in fabrication of machinery & equipment of a wide range, especially for structures which are designed for severe service conditions involving heavy stresses and dynamic loads. It finds numerous applications with grain-refined constructional steels having tensile strength in the range 500 to 600 N/mm². Boilers Pumps and Compressors, Off-shore drilling rigs & Platforms, Pressure vessels, Frigates & Submarines, Blast furnace shells, Rotary kiln shells, Machinery for earth moving & road building, Bridges Rail wagons & coaches.

Hydrogen controlled, basic coated iron powder type electrode, presence of Mn & Ni in appropriate proportion imparts to weld metal a high degree of low temperature notch toughness. The electrode is thus well suited for welding fine grained steels HSLA steels, used in Penstocks, Bridges, Pressure Vessels, Tanks etc.

• UNIMATE represents unique combination of numerous features which every welder and welding engineer look for on shop floor and at erection site.
• Ease of operation in all positions.
• Smooth and stable arc which is easy to strike & restrike, combined with low spatter and with due control on molten pool.
• Slag detachability with little effort.
• Finely rippled bead with regular profile.
• Welds of consistent X-ray quality.
• Weld metal which possesses excellent mechanical properties and displays resistance to cracking caused by heavy stresses and / or hydrogen. In particular, it displays remarkable impact resistance at subzero temperatures down to minus 75°C.
• A higher level of metal recovery at 100-110%.
• Resistance to moisture pick-up.

Hydrogen-controlled, basic coated iron powder type electrode, presence of Mn & Ni in appropriate proportion imparts to weld metal a high degree of low temperature notch toughness. The electrode is thus well suited for welding fine grained steels, HSLA steels, used in Penstocks, Bridges, Pressure Vessels, Tanks etc. and Nickel steels used in tanks & piping for liquified gases.

• Base materials: ASTM a 203 Grades A & B.
• Fine grained constructional steel as per DIN: TTSte 26, 29, 32, 36, 39, 43.
• Steels for low temperature service as per DIN: TT St 35 N, TT St 35 V, TT St 41 V, 14 Ni 14, 16 Ni 14.
• Ease of operation in all positions.
• Smooth and stable arc which is easy to strike & restrike, combined with low spatter and with due control on molten pool.
• Slag detachability with little effort.
• Finely rippled bead with regular profile.
• Welds of consistent X-ray quality.
• Weld metal which possesses excellent mechanical properties and displays resistance to cracking caused by heavy stresses and/or hydrogen. In particular, it displays remarkable impact resistance at subzero temperatures down to -70°C.
• A higher level of metal recovery at 100-110%.
• Resistance to moisture pick-up.

Cellumate is a cellulosic coated all position electrode designed for pipe welding. Characterised by deeply penetrating, forceful, spray type arc and giving thin brittle slag. Suitable for using in both conventional and stove pipe techniques. Weld metal possesses excellent mechanical properties and is of radiographic quality welds.

IS:814-2004 EC 4410X

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Applications: Pressure vessels, tanks, low & high pressure pipe lines, root pass and filler passes in cross country pipe lines and specially suited for pressure pipe lines which can't be welded from inside.

• ULTIMATE-92 is an electrode specially designed to combine a high level of tensile and impact properties with radiographic quality and 'very low' category of hydrogen content. This favourable combination renders ULTIMATE-92 suitable for welding of high strength low alloy steels, grain refined steels, quenched and tempered steels, having UTS upto 70 kg/mm².
• Ease of operation in all positions.
• Smooth and stable arc which is easy to strike & restrike, combined with low spatter and with due control on molten pool.
• Slag detachability with little effort.
• ES Finely rippled bead with regular profile.
• Welds of consistent X-ray quality.
• Weld metal which possesses excellent mechanical properties and displays resistance to cracking caused by heavy stresses and hydrogen. In particular, it displays remarkable impact resistance at subzero temperatures down to minus 51°C.
• A higher level of metal recovery at 100-110%.
• Resistance to moisture pick-up.

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Applications:

• Penstocks
• Tanks
• Pressure Vessels
• Bridges

Lime-titania all position electrodes,exhibits smooth running with soft & stable arc with ease of striking and with negligible spatter.Self-peeling slag. Smooth bead appearance with fine ripples. Weldable on AC and DC+ polarity. Austenitic weld deposit which contains appropriate quantity of 'FERRITE' to prevent cracking. High degree of corrosion resistance in oxidising environments such as nitric acid.

A low carbon 18/13/Mo Nb stabilised electrode with controlled ferrite for maximum resistance to stress corrosion cracking. chemical corrosion and inter-crystalline corrosion. The weld metal has excellent creep strength up to 850°C is of radiographic quality.

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Application:For welding 18/8 Mo Niobium or titanium stabilised steels, such as AISI 318 Grade, paper mill equipment, bleaching equipments, chemical plants, dyeing equipments, pickling plant, heat resisting etc. Also can be used for non-stabilied steels of the type AISI 316 and 317.

Hardnell-250 is s a hardfacing electrode operating on AC/DC() impact loads depositing an air hardening weld metal. The deposit displays HARDNELL-250 is and has excellent resistance to rolling and sliding friction. The weld deposit is machinable. Weld metal hardness - On mild steel two layers : 250-280 BHN

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Applications:: Ideal for rail points and crossings axles, wheels, gear shafts, couplings, pinnion teeth, rollers sprockets, etc.